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About Services
  • Engineering
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    Pro Tissue
    Paper Consultancy

    Independent technical consultancy delivering end-to-end support for tissue paper projects, machine optimization, and operational excellence — from concept to commissioning. Proven expertise in managing and optimizing tissue production lines from 30 TPD to 250 TPD, ensuring sustainable growth, efficiency, and superior plant performance.

    🏭
    Tissue Industry Expertise
    26+
    Years Exp.
    30 - 250TPD
    Max Capacity
    100%
    OEM Neutral
    4
    Core Services
    Crescent Former Yankee Dryer Greenfield Engineering Support
    Tissue Machine
    Scroll

    Commissioning & Beyond

    From first sheet to full production — hands-on support that ensures your tissue line delivers from day one.

    🚀

    Machine Startup

    On-site commissioning assistance for crescent former machines, Yankee dryers, and complete tissue lines — ensuring safe and efficient startup.

    📈

    Production Ramp-Up

    Structured ramp-up plans to take your machine from initial run to design capacity quickly, with real-time troubleshooting and parameter tuning.

    🎓

    Training & SOPs

    Comprehensive operator and engineer training programs, plus detailed SOP development for sustainable long-term performance.

    ⚙️

    Engineering Support

    End-to-end engineering support for tissue projects including basic and detailed engineering, process optimization, layouts, utility planning, and execution-ready solutions for 50 TPD to 250 TPD tissue plants.

    Discuss Your Commissioning Needs
    Tissue Project Consultancy Machine & Process Optimization OEM Neutral Advice Commissioning Support Greenfield & Brownfield Projects Yankee Dryer Evaluation Energy Optimization Vendor Technical Evaluation Tissue Project Consultancy Machine & Process Optimization OEM Neutral Advice Commissioning Support Greenfield & Brownfield Projects Yankee Dryer Evaluation Energy Optimization Vendor Technical Evaluation
    🏭

    Tissue Machine Operations

    ⚙️

    Process Engineering

    📐

    Project Execution

    🌍

    Global Exposure

    Specialized Consultancy

    Pro Tissue is a specialized consultancy focused exclusively on tissue paper projects, delivering OEM-neutral, practical, and performance-driven solutions for clients worldwide.

    Independent OEM-Neutral Confidential Client-Focused Chennai, India

    🎯 Vision

    To be a trusted technical partner for tissue paper manufacturers seeking reliable project execution and continuous performance improvement.

    🚀 Mission

    To deliver practical, technology-driven consultancy that improves productivity, quality, and profitability of tissue mills worldwide.

    Our Core Services

    End-to-end technical support from concept to commissioning and beyond.

    01
    🏗️

    Tissue Project Consultancy

    Greenfield & brownfield projects, process design, technology selection, machine configuration, utility & energy balance reviews.

    Greenfield Brownfield Process Design
    02
    ⚙️

    Machine & Process Optimization

    Operational audits, Yankee dryer & hood evaluation, creping & reel performance optimization, GSM, bulk, softness & efficiency improvements.

    Yankee Dryer Creping Energy
    03
    🔍

    Vendor & OEM Technical Support

    OEM comparison & evaluation, bid technical review, machine layout & interface review, FAT & SAT independent acceptance support.

    OEM Neutral FAT & SAT Bid Review
    04
    🚀

    Commissioning & Optimization

    Machine startup assistance, production ramp-up, SOP development, operator & engineer training, short- and long-term optimization plans.

    Startup Training SOP

    Engineering, Project Management
    & Consultancy Services

    Comprehensive multidisciplinary engineering and project management solutions for greenfield, brownfield, expansion, modernization and debottlenecking projects in the pulp and paper industry.

    01

    Preparation of Detailed Project Budget with Comprehensive Cost Breakup.

    02

    Development of Project Schedule with Micro-Level Activity Planning and Milestone Tracking.

    03

    Appointment and Mobilization of the Project Management Team.

    04

    Site Survey and Topographical Assessment.

    05

    Soil Investigation and Geotechnical Study (Optional).

    06

    Environmental Impact Assessment and Environmental Clearance (Optional).

    07

    Utility Assessment — Water, Power, Steam, Compressed Air, etc.

    08

    Land Verification and Statutory Compliance Review.

    09

    Risk Assessment and Mitigation Planning.

    10

    Vendor Identification and Preliminary Technical Evaluation.

    11

    Preparation of Basic Engineering Package and Design Criteria.

    12

    Procurement Strategy Development.

    13

    Project Execution Methodology and Resource Planning.

    14

    Project Kick-off Meeting and Alignment with Plant Manager.

    📐

    Basic Engineering

    • Conceptual Mill Layout Development
    • Basic Design Report (BDR) Preparation
    • Capacity Determination and Equipment Sizing
    • HT & LT Single Line Diagram Development
    • Process Control Philosophy Preparation
    • Paper Machine and Auxiliary Equipment Selection
    🔬

    Process Engineering

    • Water and Mass Balance Calculations
    • Process Flow Diagrams (PFD) and P&ID Development
    • Pulping, Stock Preparation, Approach Flow and Paper Machine Design
    • Vacuum System Design and Calculations
    • Steam and Condensate System Engineering
    • Boiler Capacity Assessment and Utility Calculations
    • Fiber Recovery and Reject Handling System Design
    • Broke Handling System Design
    • Machine Clothing Recommendations
    • Finishing House and Conversion Equipment Engineering
    • Effluent Treatment Plant Design and Equipment Selection
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    Mechanical Engineering

    • Detailed Plant Layouts and Equipment Arrangements
    • Piping Design, Sizing and Routing
    • Pipe Rack and Utility Corridor Engineering
    • Tank Design and Fabrication Drawings
    • Steam Piping Isometrics and Stress Analysis
    • Equipment Lists, Valve Schedules and Material Take-Offs
    • Civil Scope Definition and Coordination Drawings
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    Instrumentation & Automation Engineering

    • DCS, QCS and PLC Engineering
    • Control Room, UPS and I/O Rack Room Design
    • Instrument Layout and Cable Tray Routing
    • I/O Lists, Loop Diagrams and Interconnection Schedules
    • Process Control Logic Development
    • Plant Communication Network Design
    • Instrument Air and Mill Air System Engineering
    📊

    Project Management Services

    • Project Planning, Scheduling and Monitoring
    • Cost Control and Budget Management
    • Procurement Coordination and Vendor Management
    • Contract Administration and Commercial Negotiations
    • Construction Supervision and Progress Tracking
    • Store and Inventory Management
    • Consultant and Contractor Coordination
    📦

    Procurement Assistance

    • Technical Specification Preparation
    • Vendor Evaluation and Technical Bid Analysis
    • Equipment Selection and Procurement Support
    • Purchase Order Review and Expediting
    • Inspection and Quality Assurance Support
    📈

    Process Optimization & Performance Improvement

    • Process Audits and Performance Assessment
    • Energy Conservation Studies
    • Water Consumption Reduction Programs
    • Chemical Consumption Optimization
    • Productivity Enhancement and Cost Reduction Initiatives
    • System Reliability and Operational Excellence Programs
    🎯

    Our Commitment

    We deliver technically superior, economically viable, and sustainable solutions that enhance productivity, reduce operating costs, improve product quality, and ensure timely project execution — backed by professional expertise, practical industry experience, and a results-driven approach.

    Discuss Your Engineering Needs

    Independent.
    Experienced.
    Practical.

    We bring hands-on tissue machine experience with zero vendor bias — your success is the only agenda.

    🏭 Tissue Paper Manufacturers
    💡 New Investors & Greenfield Startups
    📈 Brownfield Expansion Projects
    🔄 Converting & Jumbo Roll Producers

    Independent & OEM-Neutral Advice

    Recommendations based solely on technical suitability — never vendor alignment or commercial interests.

    Hands-On Tissue Machine Experience

    Deep operational expertise across crescent formers, Yankee systems, and multi-ply tissue grades.

    Practical, Result-Oriented Approach

    Solutions that are operationally feasible and focused on long-term performance gains.

    Global Exposure – Asia, Middle East & Beyond

    International project experience with diverse manufacturing environments and standards.

    Direct Senior Consultant Involvement

    No junior handoffs — senior expertise from proposal through delivery.

    Project Experience

    Pro Tissue has supported tissue paper projects across various stages including feasibility, commissioning, and operational optimization.

    30–250

    Tonnes Per Day
    Machine Capacity Range

    Crescent Former Machines
    Single-layer & Multi-ply
    Greenfield & Brownfield
    Asia · Middle East · India
    References on Request
    Shared under confidentiality

    Crescent Former Tissue Machines

    Hands-on experience with crescent former configurations across multiple capacity ranges, including startup, optimization, and troubleshooting support.

    Single-layer & Multi-ply Tissue Grades

    Quality optimization across standard tissue grades, facial, towel, and specialty products with focus on softness, GSM, and bulk targets.

    Energy & Productivity Optimization

    Steam, condensate, and hood optimization projects delivering measurable efficiency improvements in energy consumption and machine productivity.

    Feasibility & Technology Selection

    Project feasibility assessments and technology evaluation support for new investors and expansion projects, with OEM-neutral recommendations.

    Commissioning & Ramp-Up Support

    End-to-end commissioning assistance from machine startup through full production ramp-up, including operator training and SOP development.

    Start a Confidential
    Discussion

    All enquiries are handled with strict confidentiality. Reach out to explore how Pro Tissue can support your project.

    Send a Message

    ✓ Thank you! Your message has been received. We'll be in touch shortly.
    📍

    Location

    New No.163, Ground Floor, East Madha Church Street, Chetty Thottam, Royapuram, Chennai, Tamil Nadu 600013
    Serving global clients across Asia, Middle East & beyond

    🌐

    Global Reach

    Contact:+919629703380

    protissue@outlook.com

    protissue.in

    ⏱️

    Response Time

    Typically within 24–48 business hours

    🔒 All discussions are treated with strict confidentiality. Project references and detailed experience are shared upon request under NDA if required.